Modular MESAnomaly DetectionWeld InspectionSurface InspectionVideo QC/QAAI Assistant
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LINE MESH · Modular MES Platform

An MES you switch on
one function at a time

LINE MESH is a composable MES for small and mid-sized factories. Production, quality, inventory, maintenance and traceability modules plug into one shared data platform, and you connect only the ones you need. Start small and grow as you go. It keeps your existing ERP, spreadsheets and machine signals, and lets you add LineAI's AI solutions as options once the data builds up.

1
module to start
8 wks
to first results
0
line modifications
LINE MESH · Module ConsoleSample setup
LINE MESH CORE

Shared data platform

Standard data model · Real-time collection · History retention

SHOP FLOORExisting ERPPLC/SCADASensorsCCTVExcel
Modules on 2 / 5AI option OFFData model 1 shared
Tap a module to switch it on or off. Whatever you turn on, the data lands in one core.
/01 The Problem

The smaller the factory, the further it is from an MES

Smart-factory adoption drops sharply as company size shrinks. Willingness is rarely the issue. Today's MES puts three structural barriers in front of small and mid-sized plants.

Smart Factory Adoption

Smart-factory adoption by company size (Korea)

19.5%
Overall adoption among manufacturers
75.5%
Of adopters still at the basic level
₩810M
Average in-house build cost
BUNDLED

You buy all of it

An MES ships as a bundle of 80–100 functions. Only a fraction is used every day, yet the cost and training cover the whole package.

LINE MESH: adopt one function at a time
PREREQUISITE

The MES comes first

Even if you only need quality or warehouse software, you have to install the MES first, so costs cascade.

LINE MESH: each module stands on its own
NO OPERATOR

No one to run it

Cost is the top reason factories cannot add staff (47.1%). Systems get installed, then operation and maintenance quietly stop.

LINE MESH: LineAI handles maintenance; the AI assistant handles lookups and reports

Source: Ministry of SMEs and Startups & Korea Smart Manufacturing Office, 1st Smart Manufacturing Innovation Survey (published Apr 2025; 2023 baseline; 163,273 factory-owning SME and mid-market manufacturers)

/02 The Shift

From an MES you buy as a bundle to one you assemble

LINE MESH brings the Software-Defined Factory architecture down to the scale of a small or mid-sized plant. Lay the shared data platform once, then switch on only the functions you need.

Before · Today's structure

In sequence, all at once

ERP
Accounting · production master data
MES package Prerequisite
80–100 functions bought together
ProductionQualityInventoryMaintenanceTraceability…
QMS
Quality system
WMS
Warehouse system

Quality and warehouse tools only come after the MES.

After · LINE MESH

Only what you need, add more anytime

Existing ERP · Excel Connected as is
LINE MESH · Shared platform
One data model shared by every module
Prod.QualityInv.Maint.Trace
AI option · Anomaly detection · Vision inspection · AI assistant — applied when needed

Use only what you need and switch on the rest whenever you are ready.

/03 Modules

One core, six functional modules

A single module works on its own. Modules you switch on share the same data, so adding one later never means moving or reconciling data. Your factory decides which one comes first.

MOD · PRDCore

Production

Work ordersProduction resultsScheduling
FIRST CHOICE FORPlants racing delivery dates
MOD · QMSCore

Quality

Inspection recordsSPC chartsCorrective actions
FIRST CHOICE FORPlants with demanding customer quality specs
MOD · WMSCore

Inventory

Receiving & shippingStock levelsPicking orders
FIRST CHOICE FORPlants that cannot see their stock
MOD · EQPCore

Maintenance

Uptime statusInspection historyPreventive schedule
FIRST CHOICE FORPlants with frequent stoppages
MOD · TRCCore

Traceability

LOT · barcodeRaw material → shipment
FIRST CHOICE FORPlants facing recalls and claims
OPT · AIOption

AI module

Anomaly detectionVision inspectionConversational assistant
WHEN TO ADDOnce the data has built up
STEP 1

Your biggest pain point

Start with one module. There is no need to buy everything, and functions you do not use cost nothing.

STEP 2

Add the natural next module

Quality pairs naturally with traceability; production pairs with inventory.

STEP 3

Add AI once data builds up

The data your modules have collected becomes the training material for AI.

/04 Architecture

Pick the modules, keep one set of data

Only the functional module layer changes from customer to customer. The two layers beneath it are identical in every factory, so new customers never trigger new development. That is where LINE MESH departs from custom SI work, and why the cost structure fits a small or mid-sized plant.

OPTIONAI option
Anomaly detection · Vision inspection · AI assistant — an optional layer you switch on
Optional
ACCESSUser access
PC dashboard · Shop-floor tablet · Barcode scanner
Common
MODULESFunctional modules
ProductionQualityInventoryMaintenanceTraceability
Per factory
COREShared data platform
Standard data model · Real-time collection · History retention
Same everywhere
EDGEShop-floor links
Existing ERP · PLC/SCADA · Sensors · CCTV · Excel
Same everywhere

The bottom two layers are standard; only the modules above are chosen per factory.

Deployment

On-premise, on a server inside your plant, is the default.

On-prem defaultCloudHybrid
Keep existing systems

Your ERP and spreadsheets stay. Connectors link them in as they are.

Security

Production data never leaves the plant. Access is scoped by role.

Standard AI connection

AI modules connect through the MCP (Model Context Protocol) standard, without a separate development project.

No line modifications

We read your existing sensors and machine signals, and deploy while the line keeps running.

/05 Product

Every module on a single screen

This is the operating view of a plant running production, quality and inventory. Adding modules adds menu items; the screen and the data stay one.

* Sample screen layout. Figures shown are illustrative.

One screen does it

Every module you switch on lands on the same screen. No more hopping between systems to reconcile numbers.

Shop-floor numbers, live

Uptime, output and defect rates update in real time instead of waiting for month-end reports.

Modules that are off stay visible

Functions you have not switched on stay dimmed, so the next step is always in view.

/06 AI Option

AI is a ready option, not a requirement

The core modules make a complete MES on their own. As data builds up, you add only the field-proven LineAI solutions you need. Every AI option runs on LineAI's own deep-learning core.

Trained on normal data only Zero line modifications Proven first in a 4-week PoC Fully on-premise

* Figures reflect representative deployments and may vary by process and data conditions.

/07 Industries

Different processes switch on different modules

Each industry has a different first problem to solve. You start with the core module and AI option that fit that one problem.

Chemicals · Refining · Materials

Catch early signs of trouble in continuous processes

FIRST MODULESMaintenance+ Anomaly detection
Steel · Heavy industry

Judge weld quality consistently, without relying on the human eye

FIRST MODULESQuality+ Vision inspection
Electronics · Semiconductors · PCB

Track micro-defects together with LOT history

FIRST MODULESTraceability+ Surface inspection
Automotive · Parts

See delivery dates and inventory on one screen

FIRST MODULESProduction+ Inventory
/08 Why LINE MESH

How it differs from packaged MES and custom SI

The entry barrier is low, and you expand only as far as the results justify. We also redesigned the two things owners of smaller plants care about most: where the data lives and how the money is spent.

AspectPackaged MESCustom SILINE MESH
Unit of adoptionThe full suitePer projectPer function you need
PrerequisiteMES before quality or warehouseScope negotiationNone · each module independent
ExpansionDepends on version upgradesRedevelopment · extra contractsSwitch on a module, done
Adding AISeparate projectSeparate developmentPlugged in via the MCP standard
Data locationTied to the productVaries by projectOn-premise, inside the plant
Cost modelLicense + annual maintenanceOne-off service feeSubscription · core + optional modules
START SMALL

Start small

Deliver the first results with a single module.

PROVE, THEN EXPAND

Prove, then expand

Grow only as far as the results justify.

RUN TOGETHER

Run it together

LineAI takes on maintenance, so operations never stall.

/09 How We Start

See your first results within 8 weeks

We prove it first, then deploy. Success criteria are agreed in numbers before the PoC begins.

WEEK 0

Free assessment

We walk the floor with you and narrow it down to the functions you truly need.

WEEK 1–4

PoC validation

The chosen modules run on your real data, against success criteria set in advance.

WEEK 5–8

On-site deployment

Applied without stopping the line, connected to your existing ERP and equipment.

ONGOING

Operate and expand

We handle maintenance and add modules and AI one at a time as you get comfortable.

Free
Assessment stage
4 wks
To verify the impact
0
Line modifications during deployment
24h
Reply to every inquiry
If the PoC falls short of the agreed targets, we do not move on to deployment. The risk of a first rollout does not sit with your factory.
/10 FAQ

What people ask before they start

If we buy functions separately, will they work together later?
Every module runs on one shared data platform. A module you add later connects to your existing data immediately, with no rebuild.
Do we have to drop our current ERP and spreadsheets?
No. Connectors bring your existing ERP and Excel data in as they are. Familiar workflows stay; scattered numbers come together in one place.
Do we have to stop the line or change equipment?
No line modifications. We read data from your existing PLCs, sensors and CCTV and deploy while the line keeps running.
Will our factory data leave the site?
On-premise is the default. Data stays on a server inside your plant and access is controlled by role. Cloud or hybrid is available only when you choose it.
We have no IT staff. Can we still run it?
LineAI handles maintenance. Everyday lookups and reports can simply be requested from the conversational AI assistant.
What if it does not work?
We validate first with a 4-week PoC. If the results fall short of the targets agreed in numbers beforehand, we do not deploy.
Start Small, Grow Together

Start with the one thing your factory needs

We look at your floor with you and narrow it down to the functions that matter. The assessment stage is free, and every inquiry gets a reply within 24 hours.